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Metal · Cutting · Stair railing

Metal railing for stairs: cut list with the lengths on the slope

Type or paste your cuts and get the plan with the least waste. In your browser, no sign-up.
What it does and how it is worked out

Type the cuts of your stair railing and the page lays them out on the fewest bars, with what is left of each one. Free, in the browser and on a phone. The list below is an example, the posts and rails of a stair railing in square tube, 120 × 72 in: 8 pieces on 2 bars of 240 in, 98 % of the bar used. Clear it and put in your own cuts.

bars
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used
—%
waste
—%
Your list
Straight out of a spreadsheet, or typed with spaces. A blank quantity is 1; a header row is skipped.

The list is an example. Templates, example sizes: A short flight, 5 ft run · A full storey, 14 ft run · The balusters of the example, another bar. Other jobs: steel gate · roof truss · aluminum window · railing · angle iron shelving · workbench frame · rebar job

Units
Bars
The bars
Separated by spaces, e.g. 6500 7000. Each bar takes whichever length it uses best.
One per line: length and how many. These are used before any new bar.
Saw
The saw
Shorter ends count as waste.
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Bars to buy
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Waste
— %
Offcuts to keep
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Lower bound
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The example of this page, worked out

The list the page opens with is an example, not anybody's order: the posts and rails of a stair railing in square tube, 120 × 72 in. Every length comes from the outside sizes of the job, and the figures are the optimiser's own, worked out by the same code as the tool above, on bars of 240 in with a 0.125 in cut and 0.5 in trimmed off each end.

What the optimiser answersFigure
Bars to buy2
Pieces8
Bar used98.2 %
Waste: blade, trim and short ends1.8 %
Offcuts worth keeping, 12 in or more1 · 5.4 ft
43.543.543.534343414034

Bottom railPostTop rail

The cutting list of the example

PieceQtyLength, in
Post434
Top rail1140
Bottom rail343.5

The same list on the main optimiser, with other bar lengths and your own offcuts: open it there.

What to watch: stair railing

Templates: stair railing

Example sizes, not a standard: load one into the list above, then change each length to yours. Loading one replaces the list; nothing is sent and no email is asked for.

TemplatePiecesBarsUsed
A short flight, 5 ft run6197.9 %Load
A full storey, 14 ft run10398.7 %Load
The balusters of the example, another bar24399.2 %Load

Bars and bar used on bars of 240 in, as the optimiser works them out. What the bars weigh: metal weight calculator.

Questions people ask

How many bars does a stair railing take?
The example on this page, the posts and rails of a stair railing in square tube, 120 × 72 in, is 8 pieces and takes 2 bars of 240 in with a 0.125 in cut and 0.5 in trimmed off each end: 98.2 % of the bar is used and 1 offcut is worth keeping. Put in your own cuts and the page works out yours.
What does a metal railing for stairs take?
Posts, a handrail the length of the slope, a bottom rail between each pair of posts, and the balusters. The example, 120 in of run and 72 in of rise, has a handrail of 140 in and 3 bays: the tube is 2 bars of 240 in, and the balusters, 8 a bay, are another bar.